Profile & Foamed Extrusion Line

Profile & Foamed Extrusion Line

 

 

The PVC Profile & Foamed Extrusion Line is designed for efficient and reliable extrusion of polyvinyl chloride (PVC) profiles and foamed products. It transforms PVC powder into lightweight, insulated, or decorative profiles using foaming agents. With its advanced technology, this line is ideal for production facilities requiring consistent, medium to high-volume output.

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Product introduction

Technical parameter

Model

YF180

YF240

YF300  

             YF600

Max.width of product(mm)

180

240

300 

               600

Extruder Model

SJSZ55/110

SJSZ65/132

SJSZ65/132 

           SJSZ80/156

Extruder Power(kw)

22

30/37

37 

                      55

Cooling Water(m³/h)

5

7

7

                    10

Compressed Air(m³/min)

0.2

0.3

0.3

                    0.4

  

 

Key Features and Benefit

PVC-specific foaming process: Precise control of chemical foaming agent injection achieves free-foamed, celuka, or co-extruded foaming with fine, uniform cells, delivering lightweight high-strength products and excellent thermal/acoustic insulation.

 

Conical twin-screw extrusion core: Optimized for PVC powder with high-torque compounding ensures thorough plasticization and effective volatile removal, supporting direct powder processing with reduced melt temperatures.

 

Vacuum calibration and hot stamping integration: Multi-stage vacuum tables prevent cell collapse; integrated hot stamping unit (improved from imported designs) enables precise pattern transfer and strong adhesion.

 

Multi-layer co-extrusion and surface treatment: Supports wood-plastic composites or decorative layers, with lamination/stamping for varied textures (e.g., wood grain), enhancing weather resistance and aesthetics.

 

These features distinguish the PVC profile & foamed extrusion line for lightweight decorative products, offering superior weight reduction, insulation, and surface aesthetics while achieving high throughput and process versatility.

  

 

 

Primary Applications

Indoor Decorative Profiles: Prioritized for picture frames, molding, baseboards, and ceiling panels, enabling rich hot-stamped patterns and easy installation.

 

Building Foamed Boards: For PVC celuka boards, advertising panels, and partition walls with notable soundproofing and thermal insulation.

 

Furniture Edging and Trims: In cabinet profiles and foamed decorative pieces, easily customized with wood-grain or colored surfaces.

 

Advertising and Display Materials: Producing foamed profiles and sheets for premium visual effects.

 

Door/Window and Wall Protection Profiles: For PVC foamed door panels and wainscoting, lightweight and impact-resistant for construction use.

 

Compared to standard profile lines, PVC foamed extrusion lines excel in lightweight, insulating, and decorative applications, serving as eco-friendly alternatives to wood or solid PVC with greater weight savings and aesthetic customization.